1. Home
  2. Knowledge
  3. Digital Control and Intelligent Application--In-depth Analysis of HOWFIT DDH 400T ZW-3700 Electronic Control System

Introduction

With the continuous progress of science and technology, digital control is more and more widely used in modern industry, especially in equipment such as punching machines, the importance of digital control is more and more prominent. In this paper, we will discuss the application of digital control and intelligent application in the electronic control system of HOWFIT DDH 400T ZW-3700 high-speed precision punching machine, as well as its impact on the improvement of the degree of intelligence and production efficiency.

DDH-400ZW HOWFIT High Speed Precision Press

Electronic control system design

HOWFIT DDH 400T ZW-3700 adopts the design of stand-alone electric control box + mobile operating station and eight groups of batch control, which not only makes the press have a higher degree of intelligence, but also improves the production efficiency. The structure of stand-alone electric control box + mobile operation desk makes operation more convenient, while the eight groups of batch control enables the press to carry out multiple processes at the same time, which greatly improves the production efficiency.

undefined

Safety System Analysis

As a powerful production equipment, the safety of the press is of utmost importance. DDH 400T ZW-3700 is equipped with safety light grating and front and rear safety gate devices, which are designed to guarantee the safe operation of the press. The safety encoder monitors the safety zone around the press and stops the system as soon as it detects the entry of a person or object, ensuring the safety of the operator. The front and rear safety gates provide a physical barrier to prevent people from accidentally entering the work area while the press is in operation, thus further enhancing operational safety.

DDH 400T ZW-3700 equipment configuration list and parameters

1. servo motor mold height adjustment

2. inching positioning function

3. digital mold height indicator

4. two sets of mis-feeding detection

5. 0°and 90°180°270°positioning function of single movement

6. mainframe positive reversal device

7. Hydraulic slider fixing device

8. Lubricating oil constant temperature cooling + heating device

9. Separate brake clutch

10. Independent electric control box + mobile operating table

11. working lamp

12. Maintenance tools and tool box

13. Eight groups of batch control

14. Lubrication circulating pump station

15. Safety grating (front and rear 2 groups)

16. Front and rear safety gate device

17. Double-head stocker: hydraulic, 600mm

18. S-type leveler: 600mm

19. Double servo feeder: 600mm

20. Mold lifter: W=50

21. Mold transfer arm + support base: L=1500

22 Spring-damped anti-vibration feet: spring-damped feet are directly coupled with the punching machine

23. Solenoid valve for scissors: Taiwan Yadek

24. thermostatic oil cooler: China Tongfei

25. Inclined slot controller: Japan Yamasha

26. Nominal force: 4000KN

27. Ability to generate point: 3.0mm

28. Stroke: 30mm

29. Stroke number: 80-250s.p.m

30. Closed height: 500-560mm

31. Table area: 3700x1200mm

32. Slide area: 3700x1000mm

33. Adjustment volume: 60mm

34. Drop hole: 3300x440mm

35. Motor: 90kw

36. Load capacity of upper mold: 3.5 tons

37. Feeding line height: 300±50mm

38 machine size: 5960*2760*5710mm

DDH 400T结构

DDH 400T ZW-3700 Machine Features

1. three-section combination structure, twice the nominal force tensioning, good overall rigidity, deflection value control in 1/18000, to ensure the long-term stable operation of the punch press.

2. high-quality alloy castings, after stress relief treatment, excellent vibration damping performance, to ensure long-term accuracy.

3. key castings after finite element analysis, reasonable force, small deformation.

4. The slider adopts pre-stressed eight-face circular needle roller guide to ensure the perpendicularity and parallelism of the up and down movement of the slider, and improve the mold production cycle and durability.

5. reverse symmetry dynamic balancing device, balance the horizontal and vertical inertia force generated during operation, to ensure the smooth operation of the machine.

6. the connecting rod and six-point super close support part adopts high-speed and heavy-duty sliding bearing structure, which ensures the precision of the lower dead point and the stability in the stamping process.

7. large oil volume thin oil lubrication device, effectively take away the heat generated in the process of operation, to ensure the stability of the whole machine under the dead point precision.

8. airbag type static balance device, to ensure smooth operation, and in the die height adjustment of the transmission parts of the wear and tear of the effective control, improve the die adjusting mechanism.





With years of hands-on experience, I have honed my skills in navigating the complexities of global commerce, offering invaluable insights and solutions to address customer needs. My commitment to excellence and dedication to customer satisfaction ensure that I deliver exceptional service, guiding clients through every step of the trading process with confidence and proficiency.

link of emaillink of phonelink of facebooklink of youtube

We are keeping advanced technology and high performance, that’s why our clients choose us.

Contact Now